Plant One

A STRATEGIC OPPORTUNITY FOR A MAJOR MULTI-NATIONAL CHEMICAL COMPANY TO ENTER A GROWING DOMESTIC MARKET WITH PROVEN EXPORT CAPABILITY BY PURCHASING A COMPLETE WORLD CLASS FACILITY PRODUCING ABS, SAN, HIPS and GPPS.

DUE TO BUSINESS REORGANIZATION, A LEADING ASIAN ENGINEERING COMPANY HAS DECIDED TO SPIN-OFF ITS POLYMER BUSINESS. FACILITY IS MOTHBALLED WITH REGULAR MAINTENANCE AND RETENTION OF KEY PERSONNEL.

20,000 T/YR WITH MINOR DEBOTTLENECKING TO REACH 35,000 TONS.

1. PLANT HISTORY -

• START UP IN JULY 1994
• EXPORT QUALITY PRODUCT PRODUCED FOR MULTINATIONALS
• PRODUCTION SUSPENDED MID 2001
• PLANT CAPACITY ENHANCED WITH ADDITIONAL WERNER & PFEIDERER ZSK70 MEGA COMPOUNDER IN 2001 - UNUSED

2. PLANT CAPACITY (INSTALLED)

• GPPS - GENERAL PURPOSE POLY STYRENE - 20,000 TONS/YEAR OR
• HIPS - HIGH IMPACT POLY STYRENE - 20,000 TONS/YEAR OR
• SAN - STYRENE ACRYLONITRILE - 20,000 TONS/YEAR OR
• ABS - ACRYLONITRILE BUTADINE STYRENE COMPOUNDING CAPACITY - 18,000 TONS/YEAR (32,000 T/Y CAN BE ACHIEVED BY ADDING ADDITIONAL EXTRUDERS)

3. RAW MATERIALS - STYRENE, POLY-BUTADIENE, ACRYLONITRILE, GRAFT RUBBER

4. REAL ESTATE - 32 ACRES OF LAND AND 21,000 SQ METER OF BUILT UP AREA.

5. EQUIPMENT DETAILS - EQUIPMENT LIST AVAILABLE UPON REQUEST


6. PRODUCT SPECIFICATIONS - HIGH QUALITY PRODUCT WITH EXPORT HISTORY TO VARIOUS COUNTRIES MEETING INTERNATIONAL STANDARD.

Plant Two

(2) 50,000 T/Y ABS Plants - as complete plants or individual process lines

MAJOR PROCESSING EQUIPMENT

• (2) 40m3 polymerizers, stainless steel, 1992
• (2) 20m3 Polymerizers, stainless steel
• (2) 26m3 Monomer mix vessels, jacketed and agitated, stainless steel
• Complete Poly Butadiene plant with Latex Degassing and Coagulations systems
• Pusher centrifuges – (2) 400mmKraus Maffei 1992, 600mm single stage, 700mm Krauss Maffei, 700mm Bird 2 stage, 900mm Siebtechnik 3 stage, Escher Wyss 4 stage Type P-5/4
• Fluidized bed drying system, Babcock, 316SS, 1988
• (2) 4m x 7 m Rotary dryers, stainless steel
• (1) Henschel Mixer, FM500D
• (6) Henschel Mixers, FM1000D

COMPLETE COMPOUNDING LINES - with mixers, feeders, dicers, dryers, etc.

• 2000 kg/hr Farrel compounding line, 6 FCM mixer, 200mm Farrel extruder,
• 3m3 Henschel mixer and 6500 liter Lodige mixer FKM6000D, Farrel Pelletizer, Solitec dryer, 1988
• 4000 kg/hr Farrel compounding line, 9 FCM mixer, 300mm Farrel extruder, 17.5m3 Nauta mixer, Pelletizer,Gala dryer
• 400 kg/hr extrusion line, APV, twin screw, 65mm, 1991
• 800 kg/hr extrusion line, APV, twin screw, 100mm, 1987
• 150 kg/hr extrusion line, Kaufmann single screw, 65mm
• 400 kg/hr extrusion line, Kaufmann, single screw, 120mm
• (3) 800-1100 kg/hr extrusion lines, Kelberg, single screw, 150mm
• 0.5 ton/hr compounding line, 1D Banbury mixer, 2 roll mill, dicer
• (2) 1.6 ton/hr compounding lines, 3D Banbury mixer, 2 roll mill, dicer
• 2.2 ton/hr compounding line, 3D+ Banbury mixer, 2 roll mill, dicer – USED FOR METALLIC ABS
• 5 ton/hr compounding line, 9D Banbury mixer, 2 roll mill, dicer